Bespoke Turnkey Systems
Red-D-Arc designs and builds complete turnkey weld automation systems which can include integrated controls - such as digital touch-screen interfaces and camera systems - for your complete project requirements. Our team of engineers will provide you with weld process recommendations and set up all your equipment for optimized reliability, functionality and productivity.
The Red-D-Arc Weld Automation team has extensive industry experience which includes hundreds of bespoke and turnkey installations provided to diverse sectors of industry such as Oil Exploration and Refining, Nuclear Industries, Aerospace, Defense, Steel Mills, Mining and Wind Tower Manufacture.
Our engineers and designers develop specialized solutions alongside our customers to address their unique challenges. From small positioners for integration with welding robots to 500 tonne capacity positioners with unique HMI controls complete with onsite training, services and support.
Additional bespoke and turnkey package examples:
- Design and manufacture add-on components to standard machines. For example, a 1500kgs positioner that can rotate at exactly 0.48465 rpm to a speed tolerance of ±0.01%
- Fully automated welding system for elliptical vessels, which includes a specially developed column and boom that constantly repositions the weld head to keep its position relative to the circumference of the vessel being welded. The system supplied also includes specially adapted rotators.
- Multiple submerged arc control systems which can operate up to 6 heads from one control station. The control is via a touch screen and has been designed to be completely intuitive for operators and managers alike. The system also comes with a touch screen hand held pendant for the operator to view weld data at the weld head and adjust settings "on the fly". The system can also be added to a company’s network, and run management software to view statistics of each days welding.