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Compact Cladding System (CCS)

Top Features

  • Complete Turnkey System
  • Hotwire TIG (HW-GTAW)
  • Up to 100cm Bore Depth
  • 4.5cm Minimum Weldable Bore Diameter

Red-D-Arc's Compact Cladding System (CCS) is a complete, turnkey-package designed to perform fully-automated GTAW buildup of corrosion-resistant metal components such as subsea valve assemblies.

Product Details


Model:RDA CCS 700
Weld Process: Hotwire TIG (HW-GTAW)
Motorized Cross Slides: 2000mm x 1000mm
Turntable: 122 cm diameter table, 2.7 tonne capacity with optional slip ring
Standard Power Source: Miller Maxstar 700 with Coolmate 3.5 cooler, Maxstar 200 DX
Optional Power Source:Other power sources are available
Maximum Height Bore Depth: Up to 1000 mm depending on torch type and vertical slides used
Minimum Weldable Bore Diameter: 45 mm
Water Cooled TIG Torch: Various fixed and adjustable-angle torch heads available
Welding Speed: 20 to 45 cm/min
Control: KEY 1250 PLC Controller
Control Functions: Controlled by 38 cm TFT HMI or remote pendant
Input Power RDA CCS 700: CCS (controller, manipulator, turntable) - 380 to 480 V, 3 phase, 50/60 Hz
Input Power Miller Power Sources: Maxstar 700 and Maxstar 200DX - 380 to 480 V, 3 phase, 50/60 Hz
Input Power Miller Cooler: Coolmate 3.5 - 115 VAC 50/60 Hz (from power source)
Overall Height: 3500 mm
Shipping Weight: 2,600 kg complete system including KEY 1250 PCL controller

Additional Features

The CCS cladding system is a complete, turnkey-package mounted on a portable skid-plate with a KEY 1250 PLC system controller with touch-screen control weld-data-documentation recording software, a remote control pendant, a 500 or 700 amp pulsed-TIG power source, a 150 amp Hotwire TIG power source, heavy-duty motorized vertical and horizontal cross slides mounted on a skid assembly, a 2.7-tonne capacity floor-mounted turntable with closed-loop drive and a secondary encoder for position feedback. The system also includes an integrated wire feeder and cladding torch with integrated wire-feed guide.

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Options, Accessories and Related Equipment

Compact Cladding System (CCS)

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